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LP36_250909
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Course data
Programme Information
Full Programme Planner
Course Outline
QQI Award
0.1. LeanTeams Introduction
0.2. ICBE Introduction 3:28
0.3.1 Trainer Introduction - Steve Halpin 2:42
0.3.2 Trainer Introduction - Alex Gibbs 1:50
0.3.3 Trainer Introduction - Martina Murphy 2:16
0.4. Lean Thinking 4:44
0.4.1 Lean Thinking Review
0.5. Learning Outcomes - 8 tasks for this programme
0.6. How to submit a task & receive feedback
0.7. Mentor Session 1 - slides
0.8. Video: Mentor Session 1
0.9. Video - Meals Per Hour
0.9.1 Meals Per Hour
0.10. Activity: Upload your 'basic project outline' here
0.11. Example: Basic Project Outline
0.12 Project Outline Checklist
Announcements
Task 1 WASTE
1.1 Class Slides - Lean Thinking
1.2.1 240917_Business Simulation Results
1.4.1 Case Study - McNally Joinery Video
1.4.1.1 McNally Video Reflection
1.4.2 Case Study - Herman Miller Video
1.5 Waste Task Template
1.6.1 Video - Lean Principles 2:09
1.6.2 Video - 10 Wastes
1.7 Task: Lean Thinking - 10 categories of waste (10%)
1.8 Task Example - 10 Wastes
1.9: Check your understanding
Task 2 CHARTER
2.1 - Class Slides - Project Charter & Data
2.2.1 Exercise - Pareto 80-20 data
2.3 Application - Choosing A Project
2.4 Case Study - Process Map - Invoice Example
2.4.1 Case Study - VOC - CCR - CTQ - QFD
2.5 Template - SIPOC
2.6.1 Video - Process Mapping
2.6.2 Video - Project Charter
2.6.3 Video - 7 Quality Tools
2.7 - Task: Project Charter (10%)
2.8 Task Example: Project Charter
2.9 Check your understanding
Task 3 KAIZEN
3.1 Kaizen - Classroom slides
3.5.1 5Whys Template
3.5.2 Impact/Ease slide - template
3.5.3 Fishbone template
3.5.4 Countermeasures template
3.6 Video - 5 Whys - Jefferson Memorial
3.6 Video - 5 Whys - Papa
3.7 Task: Kaizen (10%)
3.8 Example: Task 3 Kaizen
3.9 Check Your Understanding
Task 4 5S
4.1 - Class Presentation - 5s Workplace Organisation
4.2 - 5s Exercise
4.3 - 5s Applications
4.6.1 - LeanTeams 5s Summary - 3 minute video
4.6.2 Video - 3s - Ryan Tierney
4.6.3 Video - FastCap - Paul Akers
4.7 - Task: 5s workplace organisation (10%)
4.8 - Task Examples
4.9 Test your understanding
Task 5 VSM
5.0 VSM Requirements - Preparation
5.1 Value Stream Mapping - Classroom Presentation
5.3 VSM Applications
5.6 VSM Workshop
5.7 Task: Current & Future State VSM (10%)
5.8.1 VSM Example
5.9 Check my understanding
5.10 Books - Media Reference
Task 6 KANBAN
6.1 Lean Material Systems & Kanban - Class Presentation
6.1.1 Kanban Board Presentation
6.5 Kanban calculation template
6.5.1 2-bin Kanban quantity calculator
6.7 Task: Recommend an appropriate Kanban system (10%)
6.8.1 Kanban systems example
6.8.2 Kanban Board - Systems example
6.9 Test your understanding
Task 7 SMED
7.1 SMED / Quick Changeover / Critical Window - Classroom Presentation
7.3 SMED Application ideas
7.5.1 Template - Finance EOM Gantt Chart
7.6.1 Video - Formula 1 pitstops - the journey from 1950
7.6.2 Video - The anatomy of a pitstop
7.6.3 Video - Paul Akers - Airline Ticket
7.7 Task: SMED / Critical Window (10%)
7.8.1 SMED Financial Services example
7.8.2 SMED Manufacturing example
7.9 Test your understanding
Task 8 ASSET CARE
8.1 Classroom Presentation - Asset Care
8.2 Exercise - OEE + Calculation
8.5.1 Asset Care Template - Ledger & Log
8.5.2 Asset Care Template - Troubleshooting Guide
8.6.1 Video - Asset care - Manufacturing TPM Blitz
8.6.2 Video - OEE - LeanTeams Short Intro
8.7 Task: Asset Care (10%)
8.8 Asset Care Example - Accounts Payable
8.9 Test your understanding
Task 9 STANDARD WORK
9.1 Standard Work - Classroom Presentation
9.2 Standard Work Exercise - T-shirt
9.5.1 Standard Work Template - Job Breakdown Sheet - Excel
9.5.2 Standard Work Template - Job Breakdown Sheet - Word
9.5.3 Standard Work Template - Skills Matrix
9.6.1 LeanTeams Standard Work Short Video
9.6.2 Video - Standard Work - Peanut Butter Sandwich
9.7 Task: Standard Work (10%)
9.8.1 Standard Work Example - WHT Claim
9.8.2 Standard Work Example - Manufacturing
9.9 Test your understanding
Task 10 8-STEP PROJECT
10.1 - 8 Step problem Solving - Final Part
10.4 LeanTeams A3 Template - Powerpoint format
10.7 Task: Final Project - 8-Step Improvement methodology (30%)
10.8 Task 10 Example File Template
10.8.1 Example_Logbooks
10.8.2_Example_Credit_Note
10.8.3_Example_Changeover
10.8.4_Example_MES_pH
10.9 Test your understanding
Final presentation
Final Presentation & submission checklist
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Course info
LP36_250909
LeanPractitioner
Course Tutor:
System Administrator
Course Tutor:
Stacy Franklin
Course Tutor:
Alex Gibbs
Course Tutor:
Noel Hennessy
Course Tutor:
Martina Murphy
Skill Level
:
Intermediate