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250107_LP33
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Course data
Programme Information
Classroom Dates
Course Outline
QQI Award
1. LeanTeams Introduction
3.1 Trainer Introduction - Steve Halpin 2:42
3.2 Trainer Introduction - Alex Gibbs 1:50
3.3 Trainer Introduction - Martina Murphy 2:16
4. Lean Thinking 4:44
5. Learning Outcomes - 8 tasks for this programme
6. How to submit a task & receive feedback
7. Mentor Session 1 - slides
8. Video: Mentor Session 1
9. Video - Meals Per Hour
10. Activity: Upload your 'basic project outline' here
11. Example: Basic Project Outline
Announcements
Task 1 WASTE
1.1 Class Slides - Lean Thinking
1.2.1 240917_Business Simulation Results
1.4.1 Case Study - McNally Joinery Video
1.4.2 Case Study - Herman Miller Video
1.5 Template - Task 1
1.6.1 Video - Lean Principles 2:09
1.6.2 Video - 10 Wastes
1.7 Task 1: Lean Thinking - 10 categories of waste (10%)
1.8 Task 1 Example - 10 Wastes
Task 2 CHARTER
2.1 - Class Slides - Project Charter & Data
2.2.1 Exercise - Pareto 80-20 data
2.3 Application - Choosing A Project
2.4 Case Study - Process Map - Invoice Example
2.5 Template - SIPOC
2.6.1 Video - Process Mapping
2.6.2 Video - Project Charter
2.6.3 Video - 7 Quality Tools
2.7 - Task 2: Project Charter (10%)
2.8 Task Example: Project Charter
Task 3 KAIZEN
3.1 Kaizen - Classroom slides
3.5.1 5Whys Template
3.5.2 Impact/Ease slide - template
3.5.3 Fishbone template
3.5.4 Countermeasures template
3.6 Video - 5 Whys - Jefferson Memorial
3.6 Video - 5 Whys - Papa
3.7 Task 3: Kaizen (10%)
3.8 Example: Task 3 Kaizen
Task 4 VSM
4.0 VSM Requirements - Preparation
4.1 Value Stream Mapping - Classroom Presentation
4.3 VSM Applications
4.6 VSM Workshop
4.7 Task 4: Current & Future State VSM (10%)
4.8.1 VSM Example
4.9 Books - Media Reference
Task 5 5S
5.1 - Class Presentation - 5s Workplace Organisation
5.2 - 5s Exercise
5.3 - 5s Applications
5.6.1 - LeanTeams 5s Summary - 3 minute video
5.6.2 Video - 3s - Ryan Tierney
5.6.3 Video - FastCap - Paul Akers
5.7 - Task 5 - 5s workplace organisation (10%)
Task 6 STANDARD WORK
6.1 Standard Work - Classroom Presentation
6.2 Standard Work Exercise - T-shirt
6.5.1 Standard Work Template - Job Breakdown Sheet - Excel
6.5.2 Standard Work Template - Job Breakdown Sheet - Word
6.5.3 Standard Work Template - Skills Matrix
6.6.1 LeanTeams Standard Work Short Video
6.6.2 Video - Standard Work - Peanut Butter Sandwich
6.7 Task 6: Standard Work (10%)
6.8.1 Standard Work Example - WHT Claim
6.8.2 Standard Work Example - Manufacturing
Task 7 KANBAN
7.1 Lean Material Systems & Kanban - Class Presentation
7.1.1 Kanban Board Presentation
7.5 Kanban calculation template
7.7 Task 7: Recommend an appropriate Kanban system (10%)
7.8.1 Task 7 - Kanban systems example
7.8.2 Task 7 - Kanban Board - Systems example
Task 8 SMED
8.1 SMED / Quick Changeover / Critical Window - Classroom Presentation
8.3 SMED Application ideas
8.5.1 Template - Finance EOM Gantt Chart
8.6.1 Video - Formula 1 pitstops - the journey from 1950
8.6.2 Video - The anatomy of a pitstop
8.6.3 Video - Paul Akers - Airline Ticket
8.7 Task 8: SMED / Critical Window (10%)
8.8.1 SMED Financial Services example
8.8.2 SMED Manufacturing example
Task 9 ASSET CARE
9.1 Classroom Presentation - Asset Care
9.2 Exercise - OEE + Calculation
9.5.1 Asset Care Template - Ledger & Log
9.5.2 Asset Care Template - Troubleshooting Guide
9.6.1 Video - Asset care - Manufacturing TPM Blitz
9.6.2 Video - OEE - LeanTeams Short Intro
9.7 Task 9: Asset Care (10%)
9.8 Asset Care Example - Accounts Payable
Task 10 8-STEP PROJECT
10.1 - 8 Step problem Solving - Final Part
10.4 LeanTeams A3 Template - Powerpoint format
10.7 Task 10: Final Project - 8-Step Improvement methodology (30%)
10.8 Task 10 Example File Template
Final presentation
Final Presentation & submission checklist
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Course info
250107_LP33
LeanPractitioner
Course Tutor:
System Administrator
Course Tutor:
Alex Gibbs
Course Tutor:
Martina Murphy
Skill Level
:
Intermediate
